THE DIFFERENCE:
Building predictive quality into manufacturing supply chain
Quality vs. Conformity
Quality and conformity are both potential outcomes of the manufacturing process and serve as primary drivers for a manufacturing organization's risk profile, directly impacting production cost and output.
At Predisys®, we empower organizations to achieve Quality Beyond Conformity™, helping mitigate risks and reduce operating expenses to reach their full potential.
Outcome: Quality
Performance Within Specification Limits
Direct Correlation
First Pass Yield
Consumer Supply
Manual Inspection
Production Cost
Variation
Risk Profile
Marketshare
Profitability
Brand Loyalty
Outcome: Conformity
Performance Within Specification Limits
Direct Correlation
First Pass Yield
Consumer Supply
Manual Inspection
Production Cost
Variation
Risk Profile
Marketshare
Profitability
Brand Loyalty
"It has the potential to save us $8 million a year."
"We were inundated with data, yet starving for useful business information... We investigated a number of providers but quickly realized that Predisys® was committed to creating a solution tailored to our specific information requirements."
Michael Kilday, Corporate Director of Quality Assurance
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Democratized data and real-time visibility yield instant insights
COLLABORATIVE SPC
Amplified Alerts and Dashboards
Out of Control
Corrective Action
Enhance oversight and monitoring capabilities with Amplified Alerts and Dashboards, offering a unified view and instant notifications to keep you informed and responsive to critical data points within your familiar workflow environment.
Out of Spec
Low Process Capability
Predisys Integrates Seamlessly with
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ACTIONABLE INTELLIGENCE FOR EVERYONE
Enterprise-grade SPC & quality data analytics all in one managed application
An all-in-one managed application: Predisys seamlessly combines Enterprise-Grade SPC and Quality Data Analytics, enabling manufacturing, quality, and product engineering teams to proactively identify and prevent quality issues. Streamline processes and gain real-time, comprehensive insights for full operational control.
"A key benefit of the new tool is that the soldering process data is now available on the PC screen of any ABB employee who needs this information. All database queries take place in the system server, only the results in different views are displayed on the PC."
Tuukka Lintula - Quality Manager
Uniquely scalable
Native Azure Architecture provides unlimited scalability
Deployable at both internal plant locations and supplier locations
No code approach to configure the application to any process or industry
Proprietary drivers enable connection to any existing test infrastructure
Unique data normalization model enables global access to high-quality data
CONNECTIVITY AND ACCESS TO DATA
Empowering innovation by simplifying integration
The Predisys data collection model enables real-time integration with existing quality systems and test instruments. The Azure IoT platform enhances this agnostic approach by supporting edge processing and further upstream visibility, adding even more flexibility and allowing manufacturers to send data to Predisys via simple JSON messages.
Universal Data Integration Methodology
Predisys Analytical Suite™
"Both handling and making the most of the data would be totally impossible with our old systems."
"The first yield pass in our mass production line has improved dramatically. It's very easy to convert the change over into money, if you know the volumes. Even an improvement of just 1% in the FPY has paid the investment back."
Jari Saali - Director of Quality & Gennadi Kopkin - Quality Manager
DIGITIZING THE HEALTHCARE INDUSTRY
Digitize your regulated manufacturing process
Trusted by Leaders in Medical Manufacturing
Predisys® for Medical Manufacturing
Predisys® transforms the healthcare industry by digitizing regulated manufacturing processes. Meeting regulations, such as FDA 21 CFR Part II, has been a significant obstacle to digitization, hampering productivity and automation adoption.
However, Predisys® enables compliance by supporting regulatory requirements for digital record management. Customers can validate compliance, eliminating the need for paper-based systems.
"This is the best SPC software I have seen and it will only get better. I can only confirm that Medbio made the right choice with the software and the Predisys organization to continue and maintain this partnership."
Steve Morgan - Quality Manager
SECURITY AND DATA OWNERSHIP
Secure and access your data seamlessly with Azure Cloud
Predisys® is an Azure Managed Application (Platform as a Service) that allows you to manage all your critical quality data under your own Azure tenant.
Predisys® applications run within your network, fully integrated with all other Azure resources, such as Azure AD.
TRUE SPC VS. SQC
Uniquely connect process inputs and quality outcomes
Most corporate SPC implementations focus solely on product quality outcomes, using data from inspections at the end of the process, making it hard to connect quality outcomes to process inputs.
Predisys®, with its partners, leverages Microsoft Azure IoT and Mission Critical Edge (MCE) architecture and the latest sensor technologies to build true predictive controls into the manufacturing process. Advanced algorithms identify process conditions and detect their fingerprints automatically.
